Li-ion Cell & Battery Burn Resistance and Flammability Tester

• Customization: Available
• After-sales Service: Good
• Warranty: One Year
• Model NO.: BND-DC006
• Type: All Types of Batteries
• Test Region: All
• Application: All Types of Batteries
• Customized: Customized
• Control Method: Touch Screen Control
• Burner: Bunsen Burner, with an Inner Diameter of 9.5 mm an
• Flame Application Time: 0~999.9 Seconds±0.1 Seconds
• Burning Time: 0-99h, H/M/S Units Can Be Switched
• Inner Box Size: 730X740X600mm(Widthxdeepxhigh)(Size Can Be Customi
• Dimensions: 870X1000X1400mm(Widthxdeepxhigh)
• Transport Package: Wooden Box
• Specification: 870x1000x1400mm
• Trademark: SZBONAD
• Origin: China
• Production Capacity: 10 Pieces/Month

Product Description

Li-ion Cell & Battery Burn Resistance and Flammability Tester China Manufacturer

Our Li-ion Cell & Battery Burn Resistance and Flammability Tester is a precision-engineered instrument designed to rigorously evaluate the fire safety performance of lithium-ion cells and battery packs. Simulating real-world combustion scenarios, it measures critical parameters like temperature distribution, time to ignition, burning rate, and overall fire resistance. This essential safety testing equipment ensures your batteries meet the strictest international safety regulations before market entry. Featuring robust construction, advanced safety systems, and remote operation, it provides reliable and secure testing conditions.

Key Features & Benefits

1. Dual-Layer Safety Construction: Features an inner chamber made of corrosion-resistant SUS304 stainless steel and an outer shell of durable cold-rolled steel for maximum protection.
2. Customizable Test Chamber: Chamber dimensions and wall thickness can be tailored to accommodate specific test sample sizes and requirements.
3. Enhanced Observation: Equipped with internal lighting and a large (250x250mm) double-layer tempered glass window for clear, real-time monitoring of the test process.
4. Integrated Safety Systems: Includes a dedicated smoke exhaust system and pressure relief mechanism to safely manage combustion byproducts and prevent chamber overpressure.
5. Advanced Ignition Control: Features automatic ignition functionality with remote control capability, allowing operators to initiate tests safely from a distance.
6. Standardized Test Setup: Comes with a defined test platform (102mm diameter hole), wire mesh sample holder, and surrounding octagonal aluminum mesh as per standard methodologies.
7. Precise Burner Application: Controlled burner accurately applies flame to the sample until ignition, explosion, or burn-through occurs.

Compliant Test Standards

This tester is engineered to meet the requirements of major international battery safety standards, including:

UL 1642: Standard for Lithium Batteries.
UL 2054: Standard for Household and Commercial Batteries.
UL 2271: Standard for Batteries for Use in Light Electric Vehicle (LEV) Applications.
UN Manual of Tests and Criteria, Part 38.3: Test T.7: Test method for rechargeable lithium metal and lithium ion cells (simulates an external fire).
IEC 62133: Safety requirements for portable sealed secondary cells, and for batteries made from them, containing alkaline or other non-acid electrolytes.
IEC 62281: Safety of primary and secondary lithium cells and batteries during transport.
IEC 60086-4: Safety of lithium batteries.

Testing Methodology (Flammability Test)

The standardized flammability test procedure is conducted as follows:

1. A sample battery is placed on a wire mesh positioned over a 102mm diameter hole in the test platform.
2. An octagonal aluminum mesh screen surrounds the test sample.
3. The burner is ignited and positioned to apply flame directly to the sample.
4. Heating continues until the battery ignites, violently explodes, or burns completely through the mesh.

Applications

This tester is vital for quality control, safety certification, and R&D in industries producing or utilizing lithium-ion batteries:

* Lithium-ion Cell & Battery Manufacturers
* Consumer Electronics (Laptops, Tablets, Phones, Power Banks)
* Electric Vehicle (EV) & E-Bike Battery Pack Producers
* Energy Storage System (ESS) Manufacturers
* Power Tool Battery Suppliers
* Battery Safety Testing Laboratories & Certification Bodies
* Research & Development Institutions

Why Choose Our Battery Fire Tester?

Compliance Guaranteed: Directly addresses critical tests mandated by UL, IEC, and UN transportation safety standards.
Enhanced Safety: Built-in exhaust, pressure relief, remote ignition, and robust construction prioritize operator safety during hazardous combustion tests.
Reliable & Repeatable Results: Precise control and standardized setup ensure consistent test conditions for accurate data comparison.
Clear Observation: Large safety viewing window allows for crucial visual analysis of battery failure modes.
Flexible Configuration: Customizable chamber size adapts to your specific testing needs.

Specification

Outer box material	1.5mm thick cold rolled steel plate with paint treatment
Observation window	Size is 250x250mm double-layer tempered glass, transparent window is equipped with stainless steel mesh
Lighting	The machine is equipped with a lighting lamp to facilitate observation of the status of the tested sample.
Smoke outlet	The diameter is 10Omm and is located at the back of the box. There is also an exhaust fan in the box.
Pressure relief port	The opening size is 20ox200mm, located at the back of the box. When the sample explodes, the pressure relief port pops open to release the pressure.
Door	The single door opens to the left, and an explosion-proof chain is installed on the side of the door to ensure personnel safety
Control method	Touch screen control
Burner	Bunsen burner, with an inner diameter of 9.5 mm and a length of about 100 mm
Flame application time	0~999.9 seconds±0.1 seconds
Burning time	0-99H, H/M/S units can be switched
Ignition controller	Remote control ignition, automatic control of the test process (This item is optional)
Remote control distance	No obstruction, 10 meters (This item is optional)
Test hole diameter	100±2mm