IEC 62133 Battery Crush & Nail Penetration Test Equipment

• Customization: Available
• After-sales Service: Good
• Warranty: One Year
• Model NO.: BND-DC004
• Type: All Types of Batteries
• Test Region: All Types of Batteries
• Application: All Types of Batteries
• Customized: Customized
• Extrusion Needle Speed: 0.1~40mm/S Adjustable
• Pressure Display Accuracy: 0.1n
• Sensor Resolution: 1/10000
• Unit Conversion: Kg, N, Lb
• Extrusion Stroke: 250mm
• Power Supply: AC220V
• Equipment Weight: 260kg
• Transport Package: Wooden Box
• Specification: 800x700x1700mm (width x depth x height)
• Trademark: SZBONAD
• Origin: China
• Production Capacity: 10 Pieces/Month

Product Description

Lithium-ion Battery Crushing Test Machine China Manufacturer and Supplier - BONAD

BONAD's Lithium-ion Battery Crush & Nail Penetration Test Equipment simulates real-world mechanical abuse—crushing and nail penetration—to evaluate the safety performance of lithium-ion cells, modules, and battery packs. This dual-purpose 2-in-1 tester features interchangeable fixtures, allowing seamless switching between crush tests (using customizable plates/heads) and nail penetration tests (with specialized needles). Encased in a robust enclosed chamber with explosion-proof design, it isolates fire, smoke, and shock waves during thermal runaway events. Equipped with PLC-controlled software, it precisely monitors pressure, deformation, voltage, and temperature while ensuring automated test termination upon reaching preset safety thresholds. Ideal for R&D labs and quality control centers, it complies with global safety standards.

Test Standards

Compliant with major international protocols:

UN 38.3 | IEC 62133 | IEC 62660-2/3 | UL 1642 | EN 50604-1 | ISO 12405-3 | SAE J2462 | GB/T 38415

Applications

1. Quality Validation: Essential for manufacturers of EVs, consumer electronics, and energy storage systems.
2. R&D Safety Testing: Simulates mechanical abuse scenarios (e.g., vehicle collisions, puncture accidents).
3. Certification: Mandatory for UN/DOT transportation certification and global market.

Key Features

1. Dual-Function Design

Replaceable fixtures for crush/nail penetration tests; rapid assembly without tools.
2. Explosion-Proof Safety

Enclosed chamber with tempered glass window, explosion-proof chains, pressure relief vents, smoke detectors, and optional fire extinguishers.
Isolates flames, smoke, and debris to protect operators and lab equipment.
3. Intelligent Control System

PLC-integrated software for real-time monitoring of pressure (kN), deformation (mm), voltage (V), and temperature (°C).
Automated test termination when preset limits (e.g., 50% compression, 1V drop, 150°C) are triggered.
4. High Precision & Flexibility

Servo motor-driven system ensures ±0.5% force accuracy; supports custom pressure/deformation variables.
Horizontal open-type models available for large battery packs (e.g., EV modules).
5. Data Management

Exportable test reports; built-in webcam for video recording and analysis.
Explosion-proof lighting and smoke vents for clear observation.

Technical parameters

BONAD can provide a wide range of battery testing equipment for cells, modules and packs according to international testing standards and can also be customized.

Control method	PLC+Touch screen control (There are also computer-controlled models that can be customized)
Drive mode	Servo Motor+Screw drivedrive
Inner box size	500x45Ox460mm (width x depth x height) (Can be customized upon request)
Equipment dimensions	800x700x1700mm (width x depth x height)
Inner box material	SUS304 Stainless steel plate
Outer box material	1.5mm thick cold rolled steel plate with paint treatment
Observation window	Size250x250mmTwo layers of tempered glass, transparent window with stainless steel mesh
Smoke outlet	100mm diameter,located at the back of the box
Pressure relief port	The opening size is 20ox200mm,located at the back of the box. When the sample explodes, the pressure relief port pops open to release the pressure.
Door	The single door opens to the left.The door is equipped with a safety limit switch and an explosion-proof chain on the side. The equipment can only be operated after the door is closed to ensure personnel safety.