UL 2580 Power Battery Pack Rollover Tester

Product Description

BONAD UL 2580 Power Battery Pack Rollover Tester: Ensuring Next-Generation EV Battery Safety

The SZBONAD UL 2580 Power Battery Pack Rollover Tester is a critical battery safety testing instrument designed to rigorously evaluate the integrity of automotive power battery packs and systems (including NiMH, Li-ion batteries, modules, and packs) under extreme conditions simulating vehicle rollover, flipping, or high-angle maneuvers. This specialized equipment directly addresses UL 2580 safety standard requirements, subjecting battery units to controlled 360-degree rotations to identify potential failure points like fire, explosion, leakage, or structural compromise before real-world deployment.

Compliant Standards

Primary Standard: UL 2580 - Batteries for Use In Electric Vehicles
Simulates: Real-world scenarios critical for EV battery safety certification.

Key Applications

1. Safety Compliance Testing for EV Battery Packs & Systems (UL 2580)
2. Quality Validation for Lithium-ion, NiMH, and other Automotive Battery Technologies
3. R&D for Battery Pack Structural Integrity & Connection Reliability
4. Failure Mode Analysis during Simulated Vehicle Rollover, Flip, Hill Descent/Ascent
5. Essential for Lithium Battery Pack Manufacturers, Electric Vehicle (EV) OEMs, and Independent Testing Laboratories.

Core Test Requirements Simulated

This tester precisely executes the UL 2580 rollover test protocol:

1. X-Axis Rotation: Rotates the battery pack/system 360° continuously at 6°/s. Then rotates in 90° increments, holding each position for 1 hour. Observe for 2 hours post-test.
2. Y-Axis Rotation: Rotates the battery pack/system 360° continuously at 6°/s. Then rotates in 90° increments, holding each position for 1 hour. Observe for 2 hours post-test.
3. Pass/Fail Criteria: Post-test, the battery must exhibit:

    No Fire, No Explosion, No Smoke
    No Electrolyte Leakage
    No Shell Rupture
    Maintained Reliable Electrical Connections
    Intact Structural Integrity
    Insulation Resistance ≥ 100 Ω/V

Battery Pack Rollover Tester Features & Advantages:

UL 2580 Compliance: Specifically engineered to meet and facilitate certification under the stringent UL 2580 safety standard for EV batteries.
High-Precision Simulation: Utilizes advanced sensors and measurement technology to accurately monitor deformation, stress distribution, and performance during rollover simulation.
Intelligent Computer Control: Touchscreen HMI + PLC + PC remote control enables precise setting and automation of rotation speed (6°/s), angle (90° increments), dwell time (1hr/position), and total test duration.
Enhanced Safety Systems: Incorporates robust safety protection measures to safeguard operators and equipment during potentially hazardous test scenarios.
Multi-Axis Testing: Capable of controlled 360° rotation around both X and Y axes as required by UL 2580.
Real-Time Data Monitoring: Continuously captures and displays critical test data throughout the procedure.
Wide Compatibility: Suitable for testing diverse battery types, chemistries (Li-ion, NiMH), and form factors (modules, full packs, systems).
Customizable Solutions: Configurable to meet specific customer testing requirements beyond the standard protocol.

Test Principle

The BONAD Rollover Tester utilizes a robust rotation mechanism controlled by an integrated PLC (Programmable Logic Controller). Operators set precise parameters (rotation axis, speed: 6°/s, angle increments: 90°, dwell time: 1hr, observation period) via an intuitive Touch Screen HMI or through PC Remote Operation. The system then executes the programmed sequence, rotating the securely mounted battery pack around the designated axis (X or Y) to simulate the demanding conditions outlined in UL 2580.

Why Choose BONAD?

Specialized Expertise: Focused on battery safety testing solutions.
Compliance Assurance: Equipment designed for seamless UL 2580 testing and certification.
Reliability & Precision: Engineered for accurate, repeatable results critical for safety validation.
Safety-First Design: Prioritizes operator and equipment protection.
Customization: Adaptable to unique testing needs.
Global Standard Support: Essential tool for manufacturers targeting international markets.

Specification

Rotation Angle	360°(Adjustable)
Rotation speed	1°/S—–15°/S adjustable
Direction of rotation	X-axis, Y-axis, automatic conversion
Control method	PLC+Touch screen control
Flap size	W1000 x D1000 x H100mm
Test Space	W1000 x D1000 x H1000mm
Dimensions	About W1800*D1800*H1800mm
Maximum test weight	100KG
How it works	The entire test is completed automatically according to the program, and the rotation of the X, Y, axis is automatically switched;
Rotating table	The rotating table can realize automatic switching of X-axis and Y-axis rotation;
Monitoring system	Optional video surveillance
Safety protection	Close range operator safety protection system
Status display	Working status display system information
Drive mode	Servo motor drive
Keep Time	0-99 hours 99 minutes 99 seconds can be set arbitrarily
Product Fixing	The table top contains 10cmx10cm or 20cmx20cm matrix positioning holes. Used to fix the test sample and contains installation accessories (such as bolts and straps, etc.) that match the fixing holes.